Defect of the Month
Conformally Coated Chip Caps
While coatings are typically used on boards, some choose to coat components as well.
This month we show manual conformal coating on one component. One optical example is shown under normal lighting and then under UV light, to show the tracer added in coatings to allow easy manual or automatic inspection. This is not a defect. I asked if this was intended, however, as it was unusual.

Traditionally, coatings are used to protect circuit boards in humid environments and more so in condensing conditions to prevent corrosion. On some occasions design engineers also use coatings to provide that little stability.

A capacitor manually coated with conformal coating under normal lighting.
Figure 1. A capacitor manually coated with conformal coating under normal lighting.
The same capacitor under UV light.
Figure 2. The same capacitor under UV light.

FIGURE 1 shows a chip component manually coated with conformal coating. It was a specific requirement of the design engineer that this part required coating.

FIGURE 2 shows the capacitor under UV light. Manual coating has completely covered the part and the edges of the capacitor. It may not be pretty, but it is acceptable and met the design engineer’s requirement.

We have presented live process defect clinics at exhibitions all over the world. Many of our Defect of the Month videos are available online at youtube.com/user/mrbobwillis.

Bob Willis
Bob Willis
is a process engineering consultant; bob@bobwillis.co.uk. His column appears monthly.