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buetow
in-chief
ore than 160 years ago, eons before Facebook and Twitter were conceived, a pair of candidates to represent Illinois in the US Senate engaged in a series of debates. As they barnstormed their way around the state, incumbent Democrat Stephen Douglas and his Republican challenger Abraham Lincoln faced off in the heat and rain in front of thousands of citizens.
Known today as The Great Debates of 1858, the respective candidates used the time to frame their positions on the leading issues of the day.








“PCB East is a much-needed opportunity for the design community to get together and check out the latest technology,” said Mike Buetow, editor in chief, Printed Circuit Design & Fab/Circuits Assembly and conference director, PCB East. “The show is expected to include a range of suppliers from the ECAD, PCB design service, fabrication and assembly supply chain. As Covid-19 has slowed national travel, locally-focused events like PCB East have become vital networking and selling opportunities.”
The IPC D-33AM Task Group developing IPC-6012EM realized there are two different focuses for electronics in the medical device industry sector: the high-volume production of standard-sized PCBs for medical diagnostic equipment applications and the miniature high-density PCBs for small devices, often human body implantable.
“We understand the medical industry utilizes electronics in laser surgical devices, radiation emitting devices, x-ray machines, ultrasound devices and implantables where product failure can result in the high risk of injury to the patient,” said John Perry, IPC director of printed board standards and technology. “IPC recognized the industry’s desire for more stringent printed board fabrication requirements than can be provided within the current IPC Class 3 Performance class for these types of medical devices. The IPC D-33AM Task Group was created to develop an addendum to the base IPC-6012E printed board performance specification that addresses those technological needs.”

BTU promoted Rob DiMatteo to director of sales – Americas. He has more than 28 years of extensive experience in surface mount assembly, customer support and product development.

SMTA cited Lenora Clark with its 2020 Member of Technical Distinction Award.
Stackup data captured in Z-Zero’s software are moved from OEM to the fabrication, assembly and test phases and back again based on Siemens’ ODB++Design open data structure.
The goal, Z-Zero said in a press release, is to provide the accurate PCB material parameters crucial during the design, signal-integrity simulation, and new product introduction (NPI) process.
NOIDA, INDIA – Dixon Technologies is opening a third cellphone assembly plant in January, its 11th manufacturing facility overall.
The EMS company will invest RS 750 million (US$10.3 million) on the new plant, according to reports.
“We will be starting operations in January in our third handset factory, which will increase our total capacity from 30 million units per month to 80 million units per month in the first year,” said Sunil Vachani, chairman, Dixon.
The new plant will create more than 4,000 jobs, including 900 in the first year. (CD)
The current building focuses on the automotive market, while the extension will be dedicated to industrial and home automation.
Apple, Google and others are shifting production to prepare for a “decoupled” global market in response to the US campaign to cut China from the tech supply chain.
Apple has sued Canadian electronics recycling company Geep after it was caught illegally selling over 100,000 Apple devices that were supposed to be recycled.
AMD reportedly is in advanced talks to acquire rival chipmaker Xilinx.
Checksum joined with Integration Alliance to distribute its in-circuit testers in Southwestern Ontario and other parts of Canada.
Circuitwise Electronics Manufacturing has won a new contract with Siemens.
Cisco named Flex recipient of the Cisco 2020 Excellence in Sustainability Award.
SAN ANTONIO – CEP Technologies is expanding its technical cleaning and tape-and-reel operations at its manufacturing facility here to support the EMI/RFI shielding market in the US and Mexico.
“Devices and circuit boards are becoming smaller and faster, with strict electromagnetic compatibility requirements,” said CEP president Ken Kaufmann Jr. “And there is a continuing need for better interference control. If manufacturers hope to bring new devices and finished products to market, custom shielding will be a big part of that. Metal shields offer a trusted and durable solution. Given how many electronic and communications devices are packed into nearly every product made these days, shields can’t merely be designed well; they need to be manufactured with care to minimize the risk of EMI and RFI on devices.”
CEP produces custom shielding components that suppress and prevent internally generated signals and external ambient temperatures from interfering with equipment operations. Its two-piece covers and frames protect PCB components. (CD)
Trends in the U.S. electronics equipment market (shipments only).
The focus on people certainly has taken some twists and turns through this year. During the first six months, many were focused on how to retain the workforce they had. To be sure, potential health issues, social distancing, work-from-home protocols and other necessary obstacles displaced new talent acquisition, and jolting headlines on unemployment claims, especially in the hospitality and retail sectors, forced business leaders to consider when the next shoe would drop and the order board would dry up. Thankfully – or maybe luckily – most manufacturing, and especially electronics manufacturing, has remained surprisingly “normal,” and customers, employees and suppliers have recalibrated as necessary.
ON THE FOREFRONT
Recent analysis from IC Insights describes the semiconductor business as defined by rapid technological changes, and high levels of investment are needed in new materials, innovative manufacturing processes for increasingly complex chip designs, and new advanced packaging and assembly methods. Yet the industry has seen a slowdown in R&D spending since the 1980s (FIGURE 1).
The next step down is 0.5mm class BGAs. We can still use a through-via embedded in the solder pad, but there are two issues. One, the via must be filled and capped to produce a flat surface that doesn’t permit solder to drain away during reflow (FIGURE 1). The other is that the typical “8/18” via has a finished hole size of 0.2mm and a capture pad of 0.45mm. On a 0.5mm pitch device, that leaves 50µm for a trace and an airgap on either side of the trace. That’s not practical.
Though cost-conscious, industrial companies appreciate the importance of investing in advanced technology to secure their market position and take advantage of new opportunities. While investing is critical for survival, early adopters can gain a significant competitive edge. This is increasingly the case as the fourth industrial revolution – Industry 4.0 – continues to transform activities.
by ZACHARIAH PETERSON
The point of the comment is this: S-parameters are not always the most conceptually satisfying mathematical tool – nor the only tool – for analyzing in every situation. Other designers might disagree with this and that’s fine; if you can garner important design insights from S-parameters, rather than some other parameter set, then so be it. My goal isn’t to knock S-parameters, but alternatives have more useful mathematical properties, or a more satisfying conceptual meaning, in certain situations.
Now the age of artificial intelligence (AI) for ECAD has arrived. Jitx, DeepPCB, Luminovo and Celus already have design-related products using AI. Zuken, Mentor, Altium and Cadence have ongoing development projects applying AI methods. Many obstacles must be overcome. Yet an aspect of PCB layout is ripe for automation today, even without AI.
There is an opportunity for high-speed constraints to be automated. My book High-Speed Constraint Values1 provides all the equations and methods ECAD companies can use to accomplish this goal, without AI. A significant obstacle is preventing automation of high-speed constraints, however.
Organizations such as SAE have written standards governing inspection and test procedures, workmanship criteria, and even training and certification requirements on the art of counterfeit device detection.1 The US government has codified use of detention and prevention measures in its annual defense budget.
A significant portion of this sector continues to be dedicated to the relatively mature but still evolving and growing smartphone/phablet/tablet. Although the market segment is mature, the content and functionality of premium tier smartphones are increasing exponentially with the adoption of artificial intelligence (AI) and machine learning (ML). A major emerging growth area in this sector is personal activity monitors, or wearable electronics, which are becoming widely adopted, especially among the more urban and suburban areas of the US and other advanced nations.

Decisions made in product design can impact assembly cost, defect opportunities and inventory cost. While design for manufacturability (DfM) analysis can eliminate many issues, less commonly analyzed decisions related to cost targets, scheduling and work team assignments can have unintended consequences that generate unacceptable levels of waste.
Lean manufacturing practitioners are aware of Taiichi Ohno’s concept of the seven wastes (muda) in manufacturing as part of the Toyota Production System (TPS). To recap, those seven wastes are:
- Waste of overproducing (no immediate need for product being produced).
- Waste of waiting (idle time between operations).
- Waste of transport (product moving more than necessary).
- Waste of processing (doing more than what is necessary).
- Waste of inventory (excess above what was required).
- Waste of motion (any motion not necessary outside of production).
- Waste of defects (producing defects requiring rework).
- Saleswomen from Chinese printed circuit board fabricators, all with curiously westernized first names.
- Marketing types trying to sell me lists of attendees at nonexistent trade shows.
- Serial killers.
- Clowns (sometimes indistinguishable from #3). Generally speaking, disturbing.
- SBA-approved loans. (I have one qualified offer right now from capitaldrip.com. I’m not making this up.)
- Webinars about I-9 forms and Covid-19 mitigation and prevention.
- Virtual trade shows (and the people lurking behind them).
- SAM renewal.
- Persons wanting me to sell our business.
- Search engine optimization (SEO) companies, which often lead to:
- Website developers from India named Mike.
FIGURE 1 shows solder mask cracking around a through via. The PCB expanded during reflow, then contracted during cooling. This resulted in lifting and cracking of the solder mask, plus an intermittent electrical connection. FIGURE 2 shows the innerlayer surface of the board after separation. The through vias are separated and there is no visible adhesion on this layer.

Authors: Maguang Zhu, Hongshan Xiao, et al.
Abstract: Electronics devices that operate in outer space and nuclear reactors require radiation-hardened transistors. However, high-energy radiation can damage the channel, gate oxide and substrate of a field-effect transistor (FET), and redesigning all vulnerable parts to make them more resistant to total ionizing dose irradiation has proved challenging. Here, the authors report a radiation-hardened FET that uses semiconducting carbon nanotubes as the channel material, an ion gel as the gate, and polyimide as the substrate. The FETs exhibit a radiation tolerance of up to 15 Mrad at a dose rate of 66.7 rad s−1, which is notably higher than the tolerance of silicon-based transistors (1 Mrad). The devices can also be used to make complementary metal-oxide-semiconductor (CMOS)-like inverters with similarly high tolerances. Further, the authors show that radiation-damaged FETs can be recovered by annealing at a moderate temperature of 100°C for 10 min. (Nature Electronics, Aug. 24, 2020, nature.com/articles/s41928-020-0465-1)
